Among the five-stage model of digital transformation of enterprises, the SILOED stage of is the most critical stage. Through a large number of practical case analysis, we found that there can be three modes of digitally empowered innovation: intelligent hardware, intelligent services, and intelligent manufacturing.
Hongshi combines intelligent manufacturing with intelligent business photo to create a green and intelligent factory that reduces energy and improves efficiency.
Hongshi Electric Appliance
Founded in 1973, Hangzhou Hongshi Electrical Appliance Co., Ltd., specializes in producing British BS standard and national GB standard electrical accessories. The company has a registered capital of 90 million RMB and covers an area of more than 300 mu. It has a Hangzhou municipal high-tech research and development center. At present, it has more than 1300 employees, including more than 120 engineering technicians. It has the ability of independent design and development, mold development, production and manufacturing, and quality management.
Business background
· Starting from electrical sockets, Hongshi Electric focuses on British standard electrical products, and its market share of traditional electrical accessories in the UK has always ranked second. In the traditional electrician market, Hongshi Electric realizes a net profit of 50 million RMB every year. This is a relatively stable market, growing at a rate of 10% every year. But behind the stability, the wave of intelligence is sweeping.
· Factories in the traditional manufacturing industry generally face the problem of data deficiency in the production process, which makes it difficult to monitor the production process in real time. The cost of human work in the product testing process is high and the efficiency is low. Intelligent manufacturing factories need a unified digital operation platform. In addition, the enterprise is also faced with problems such as untimely handling of equipment failures, serious waste of comprehensive energy consumption in the factory, and daily management issues on lighting fixtures and air conditioning equipment.
Platform empowerment
· Software: smart manufacturing PMS system, smart manufacturing mobile phone APP, electronic bulletin, commercial lighting SaaS system, commercial lighting app
· Hardware industrial edge gateway, flexible automation equipment, material searching indicator, intelligent lamps, intelligent panel, intelligent air conditioner temperature controller, PIR sensor, temperature and humidity sensor
The scheme is applicable to customers’ discrete factories: including electronic manufacturing, textile manufacturing, equipment manufacturing, etc
Achievements:
· With the help of TUYA, the introduction of production line automation equipment has reduced the dependence on manpower. Previously, the product testing process required manual monitoring. The establishment of automated testing production lines has improved the monitoring efficiency by more than three times, greatly reducing the possibility of errors. In combination with TUYA intelligent manufacturing PMS system, Hongshi Electric Co., Ltd. can coordinate the production tasks online and check the production line status in real time. Moreover, “one material, one code” and POKA YOKE are realized. The production abnormality has been greatly reduced, and the delivery cycle has been significantly shortened, realizing the “lean production” of the production line. After the completion of the new factory, from the office area to the production line, based on the software and hardware capabilities of TUYA, the capacity has increased more than five times, and the digital transformation effect is obvious.
· At the same time, by introducing and using the TUYA commercial lighting management system, the centralized management of all kinds of intelligent lighting and air conditioning equipment has been realized in the whole plant area, and the air conditioning linkage temperature and humidity sensing in the plant area has realized adaptive environmental regulation. Through the mobile phone app, the intelligent scene panel can manage the lighting effect in different time and different work positions, which greatly improves the comfort of the factory environment, and significantly reduces energy consumption.
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